Tuesday, 27 May 2014

Restoration of a Two Weight Vienna Clock Movement by H. Endler ca1877

                     



This is a fine movement, made by H Endler of Silesia ca 1877. Whilst told it was running when I got it, I did not attach the weights and pendulum and see for my self. The pivot holes were very dirty and dry. The pallet impulse faces looked nasty and there was a really horrible looking Rathburn type bushing attached to the back plate.

      
        


These are particularly frowned upon in the horological community. What a terrible shame that somebody did this to this fine movement.

Why?
Given no other bushing working had been done on the movement, and given the position of the Rathburn I can only surmise that, along with discussion with likeminded friends, that it was put there to aid assembly of the strike train. In that the gathering pallet arbour’s position could be adjusted post plate assemble in order to adjust the stop position of the gathering pallet, against the rack.

It can be seen that there are 3 holes left by the Rathburn in the plate. The smallest one was for a locating pin.


  
        

I decided to ream the largest hole, taking in the smallest hole with it, and reaming the other on its own. The reamer has a slight taper, allowing the use of a slightly tapered brass plug to be cold fitted/knocked in to the plate. Given the type of movement and where the pivot hole would be in the train i.e. quite high up, I wasn’t  concerned about the friction/load of the arbour popping the brass plug. The taper tight fit would be more than enough. However when gathering pallets are re-fitted to the end of their arbour, they may need a few gentle taps to home them, with a stake. This will put pressure on any bushing on the back plate, and can pop it out. Often clock menders will shim behind the shoulders of the arbour before re-fitting a gather pallet to avoid such an event.

I cut a small chamfer on the inside of the plate, second pic above, to the newly reamed larger hole. And peened into this, pic below. In the same way I would if installing main wheel bushes on a clock plate. Excess brass was removed to original level, and the finish restored.
                 


The new hole for the gathering pallet arbour’s pivot required spotting, so using a depthing gauge the spot where the new pivot hole go should be was marked.

It was drilled using a clock plate bushing tool. The plate could be fixed flat by the tools clamps, and the 0.72mm spade end pivot drill held by the mini chuck. This ensured a perpendicular and accurate entry into the spot punch mark, and ultimately a clean pivot hole.
          


Following the hole being smoothed, a new oil sink was cut and this task was complete, second pic above. The plate restored to its original appearance.

A couple of bushes were required for a few other pivot holes, however they were in generally good order. A few pivots were a little bent, probably from previous assembly with a little heavy handedness, they were all burnished.

It was apparent somebody had previously had an attempt at re-facing the impulse pallets. At magnification you can see the file marks and the uneven finish. Personally I think they were lucky the clock was running, apparently.

            



As described in the making of Vulliamy Pallet in another entry on this blog, the pallets must re-faced as perfectly as possible. At the correct angle, and polished to a mirror finish.

A small home made jig was used to fix the verge and pallets onto the cross slide of a watchmakers lathe, ensuring that the tangent line from the brass disc (24.30mm in diameter for this verge) remains in line with the refacing surface, until the surfaces were re-faced perfectly, using different grades of wheel. And finally polish with super fine compound on a buff felt wheel. You can see the difference the right technique makes.

                             


Following a few other service related jobs and repairs the movement was assembled and ready for testing. 
Update. The movement has been on test for two weeks now and has run perfectly, so it will be going back in to its case and on the wall.



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